Plasma Cutting Quarter Panels, Shocking Surprise Underneath! - Chevelle DIY Restomod Ep 28

Описание: In this episode of Greg's DIY Garage (1970 Chevelle Restomod Build Ep 28), watch as I use a plasma cutter to remove the rusty rear quarter panels from my 1970 Chevrolet Chevelle. This step-by-step DIY guide covers cutting out the main bulk of the quarter panels, essential plasma cutter tips for classic car restoration, and real-world advice to avoid common mistakes.

I share important eye safety warnings after getting arc eye (welder's flash) from improper protection, plus how sparks flew back into my face during the cut—lessons learned the hard way for anyone doing quarter panel replacement or rust repair on A-body cars. We also uncover a surprising hidden patch: an old tin sign used years ago to fix rot, buried under layers of bondo and filler—classic rust horror story!

Whether you're replacing quarter panels on a 1970 Chevelle, 1968-1972 Chevelle, Malibu, or any GM A-body restomod or pro-touring project, this video has practical how-to tips on plasma cutting sheet metal, handling sparks and safety gear, dealing with previous bodywork surprises, and prepping for new panel installation.

Perfect for DIY car restoration enthusiasts searching for Chevelle quarter panel removal, plasma cutter techniques on classic cars, rust repair surprises, or 1970 Chevelle restomod build series. Subscribe to Greg's DIY Garage for more how-to videos on classic Chevy restoration, A-body builds, Mazda how-tos, tool reviews, and pro-touring modifications. Like and comment your quarter panel horror stories below!

Project Playlist:    • Chevelle DIY Restomod Project  

Found it helpful? Leave a tip at: https://ko-fi.com/killobyte

Links to the tools I use:
Angle Grinder Universal Magic Flange Nut: https://amzn.to/4mno8Lq
Neiko Sheet Metal Hole Punch: https://amzn.to/3GFujdm
Spot Weld Plug Pliers Copper Backed: https://amzn.to/44T9aq5
Dragon Cut 4.5" Cutting Disc: can't find on Amazon now...
Wire Wheels: https://amzn.to/3SuWNcm
Strip Disc: https://amzn.to/4jUhUBc
Flap Disc: https://amzn.to/3RW09F6
Mini Belt Sander: https://amzn.to/42REggD
Mini Air Die Grinder: https://amzn.to/4ki39Id
4.5" cut-off wheel: https://amzn.to/4kbYZkY
2" cut-off wheel for die grinder: https://amzn.to/3Stycoh
Body Saw: got at Harbor Freight
Plasma Cutter - Bestarc BTC500DP 9Gen: https://amzn.to/42RV2Mz
Spot Weld Chisel: https://amzn.to/42Sp3f6
Hammer and Dolly: Harbor Freight
Spot weld drill bits: https://amzn.to/42RS1vM
Spot weld rotary bit: https://amzn.to/3EWv9lA
Center Hole Punch: https://amzn.to/3H0gHJH
Stick lube: https://amzn.to/4kbw2p5
Spot weld hole punch: https://amzn.to/4kf3XNP
Locking plyers of all types: Mostly from Harbor Freight
V-Pad Magnets: https://amzn.to/3RZ8vfk
Welding Magnets: https://amzn.to/4daCMkP
Welder: Harbor Freight
Welder Gas: https://amzn.to/3Si5Q0t
ER70S-6 .023" Welding Wire: https://amzn.to/4iS4oMP
Wire Brush: https://amzn.to/3ZbeL7o
Shop Blower (no battery): https://amzn.to/42QUMNS
Tap and Die Set: https://amzn.to/4jUiNtw
Grinder: https://amzn.to/44DDMex
Air Saw: Harbor Freight
Sawzall (newer model): https://amzn.to/495fFqi

Chapters:
00:00 Adding Bracing
02:08 Plasma Cutter
21:17 SCT Tool
26:41 Plasma Cutter Settings

Use of video content for personal projects is at your own risk. Your results may vary depending on type of materials, your craftsmanship, and tools at hand. We are not responsible for any damages or injuries that might occur. Some links in description are affiliate links that let you help support our channel at no extra cost to you.

#1970Chevelle
#TrunkFloorReplacement
#classiccarrestoration
#chevellerestomod
#RustRepair
#DIYCarRepair
#AutoBodyRepair
#SheetMetalRepair
#metalfabrication
#RestomodBuild
#MuscleCarRestoration
#GarageBuild
#GregsDIYGarage