How AI Prevents $1.2M in Manufacturing Defects

Описание: Quality defects aren't just frustrating—they cost the average manufacturer $1.2 million annually in reworks and recalls. Today, we’re moving past "basic" AI chatbots and building a real-time, industrial-grade monitoring system that catches errors before they become catastrophes.

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Video Summary
In this video, we break down a complete AI-driven Quality Assurance (QA) workflow designed for high-precision environments like aerospace and CNC milling. You’ll see exactly how to:

Monitor Critical Data: Track Temperature, Pressure, and Vibration every 5 minutes.

Security Assessment with Ollama: Why we use self-hosted AI for sensitive military/aerospace contracts that require NDA's or Privacy.

The Tiered Alert System: Setting up Slack and Email triggers for "Yellow" and "Red" risk levels.

Trend Analysis: Using AI to predict maintenance needs based on weekly performance logs.

[Timestamps]
00:00 - The $1.2M Quality Problem
01:45 - High-Stakes Precision: Lessons from Boeing
03:10 - Workflow Step 1: Automated Data Collection
05:20 - Why Self-Hosting (Ollama) is Mandatory for NDAs
07:45 - Building the Tiered Slack Alert System
10:30 - AI Weekly Trend Reports & Preventive Maintenance
12:15 - How to Implement this in Your Factory

Resources and Links

🛠️ Download the Production Quality Alert System Workflow Template (n8n): https://drive.google.com/file/d/1NF22...

📄 Access the AI Agent Prompting Guide: https://docs.google.com/document/d/1Q...

Core Tools Used in This Video

n8n (Workflow Orchestration): https://n8n.io/

Slack (Incident Alerts): https://api.slack.com/apps

OpenAI (Intelligence Engine): https://openai.com/

Ollama (Local Private LLM): https://ollama.com/

Google Workspace (Data Logging): https://workspace.google.com/

[Timestamps]
00:00 - The $1.2M Quality Control Problem
01:45 - Precision Tolerances: Lessons from Boeing
03:30 - Setting up n8n for Real-Time Monitoring
06:15 - Prompting Your AI QA Agent
08:50 - Slack & Email Tiered Alerts (Step-by-Step)
13:40 - Automating Weekly Trend Reports

Connect with me

Instagram:   / jros.eproverbai  

Tiktok:   / jroseautomations  

Twitter/X: https://x.com/Jroseproverbai

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#AIAutomation #Manufacturing #n8n #OpenAI #Ollama #QualityControl #IndustrialAI
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