Vertex Process | How It's Made : The Automated Medical Face Mask Production Process

Описание: Witness the incredible transformation of raw non-woven fabric into millions of medical face masks. Welcome to Vertex Process! In this video, we take you behind the scenes of a state-of-the-art factory to uncover the entire automated production process.

The Production Blueprint:
⚙️ RAW MATERIALS: We begin in the pristine warehouse, where giant rolls of multi-colored NON-WOVEN FABRIC, the critical MELTBLOWN filter layer, elastic ear loops, and nose bridge wires are meticulously inspected. Every component is chosen for its specific properties: breathability, filtration, and skin-friendliness.

🏭 THE TRANSFORMATION: The journey starts as three or four layers of fabric are precisely aligned. A machine automatically inserts the NOSE WIRE before the material enters the PLEATING machine to create the iconic folds. The core of the process is ULTRASONIC WELDING, which bonds the layers and edges without heat or glue. Next, another automated system performs EAR LOOP ATTACHMENT with incredible speed. A VISION SENSOR inspects every mask, rejecting any imperfections. The satisfying final steps include AUTOMATED STACKING, individual PACKAGING, and HEAT SEALING.

🔬 QUALITY CONTROL: Rigorous testing is non-negotiable. We observe lab technicians performing BACTERIAL FILTRATION EFFICIENCY (BFE) tests, breathability assessments, water resistance checks, and flame tests on the Meltblown fabric to guarantee every mask meets the highest safety and performance standards before being robotically palletized for shipment.

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