Worker Hand Caught in Conveyor Belt Accident Investigation Safety Lessons Root Causes & Prevention

Описание: This video explains a real incident where a worker’s hand was caught between a running conveyor belt. Such “Caught In-Between” hazards can lead to severe injuries or even fatalities if safety precautions are ignored.

Investigation Findings:

The worker attempted to remove dust/debris while the conveyor was in running condition.
Safety guards around the rotating pulley area were missing.
No Lock Out Tag Out (LOTO) system was followed before maintenance.
Lack of proper supervision and accountability checks.
Inadequate safe clearance around the conveyor system.
Root Causes:

Unsafe practice – Attempting cleaning while machine was operational.
Missing 360° guarding – Exposed rotating parts created entrapment hazard.
Failure to follow LOTO procedures – Energy not isolated before work.
Lack of training & supervision – Worker unaware of potential caught-in hazard.
Poor risk assessment – Work carried out without identifying safe working space.
Key Safety Reminders (Prevention):

✅ Never perform adjustments/cleaning while equipment is running.
✅ Ensure all rotating parts are fully guarded (360° protection).
✅ Always follow Permit to Work & LOTO procedures.
✅ Supervisors must regularly review operations team accountability.
✅ Provide safe working space around rotating machinery.

👉 Case Study Learning:
This incident shows how ignoring simple safety practices can lead to serious accidents. Remember, machinery safety is not optional – it’s life-saving.

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⚠️ Stay Alert. Stay Safe. Go Home Safe.