Customized Pallet Sorting and Repair System by PSS | Dirk van der Jagt The Netherlands

Описание: Dirk van der Jagt, Netherlands – Robotic pallet sorting and repair line by Pallet Sorting Systems
For Dirk van der Jagt, Pallet Sorting Systems (PSS) has engineered a custom pallet sorting and repair line that combines advanced automation with ergonomic efficiency.
This unique installation features robotized pallet feeding to ten repair workstations and fully automated discharge to six stackers, ensuring smooth, continuous pallet flow and minimal manual handling.

⚙️ Setup and workflow
1. Stack infeed and inspection
Stacks of unsorted pallets are placed on the infeed conveyor. The operator separates and inspects each pallet, sending good pallets directly to the correct stacker, while pallets requiring repair are automatically routed to the robotized feeding system.
2. Robotized feeding to repair workstations
Pallets needing repair are transported fully automatically to each of the ten repair stations, where repairers can focus entirely on their core task without manual pallet handling.
This setup significantly increases productivity and reduces physical strain.
3. Reintroduction and mixed discharge
After repair, pallets are automatically reintroduced into the system and mixed with sorted pallets for combined stacking in one of six stackers.
This intelligent configuration ensures efficient processing and seamless workflow integration.
4. Double stack discharge
Finished stacks are discharged in pairs, allowing faster forklift pickup and structured logistics — ideal for handling large pallet volumes efficiently.

📊 Measurable results
• Sorting and repair capacity: up to 400 pallets/hour
• Operators: 1 sorter + 1 forklift driver + 10 repairers
• Sorting productivity increase: ≈350% compared to manual handling
• Repair productivity increase: ≈35% compared to manual handling

💻 Technology and monitoring
The integrated PSS SCADA system continuously records production data and automatically generates daily CSV reports on sorting, repair, and operator performance.
These insights help optimize efficiency and support data-driven decision-making.
Through the PSS App, managers have live access to operational data, enabling real-time monitoring and rapid adjustment.

🔧 Benefits for Dirk van der Jagt
• High automation level with robotic pallet feeding
• Ergonomic repair process with minimal manual lifting
• Combined sorting and repair discharge for efficient workflow
• Double-stack outfeed for faster logistics handling
• Full visibility with SCADA monitoring and daily reports

🌐 Discover more Pallet Sorting Systems solutions
• Pallet Sorting & Repair Lines → https://www.palletsortingsystems.nl/e...
• Options → https://www.palletsortingsystems.nl/e...
• About PSS → https://www.palletsortingsystems.com/...

🔶 Pallet Sorting Systems – Modular. Reliable. Efficient.
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