Building an Animatronic Grogu for Cosplay – Step by Step Series – Part 1

Описание: We kick off an exciting new series dedicated to building a cost-effective, full-size animatronic Grogu (Baby Yoda) designed specifically for Mandalorian cosplay. In this episode, we dive into the early stages of planning and prototyping this Star Wars-inspired puppet, with a focus on creating movement and personality using accessible materials, 3D printing, and off-the-shelf components.

If you're a droid builder, animatronic enthusiast, maker, or cosplayer, this series is for you. Whether you're looking to add life to your Halloween display, build a screen-accurate puppet for your Star Wars fan group, or learn how to bring props to life with motion, you'll find valuable tips and techniques in every video.

This DIY Grogu build features servo-driven head movement, blinking eyes, and expressive gestures, all designed to be lightweight and wearable for cosplay events and conventions. Learn how to combine robotics, puppetry, and practical effects to create a believable animatronic character that pairs perfectly with your Mandalorian armor.

This series breaks down everything from mechanical design and electronic control to fabrication and finishing techniques—making it perfect for those wanting to explore the world of DIY animatronics, robotics for props, and puppet-making for film and cosplay. It’s also an excellent resource for Star Wars fans eager to bring their favorite characters to life using budget-friendly methods.

Subscribe and follow along as we build this adorable animatronic companion, step-by-step, in a compact home workshop equipped with 3D printers, laser cutters, and hand tools.

Don't forget to like, comment, and share if you love droids, robots, and all things animatronic. Let’s bring Grogu to life—one servo at a time!

#AnimatronicGrogu #RobotBuilding #StarWarsCosplay #DIYAnimatronics #DroidBuilders #GroguPuppet #MandalorianCosplay #PuppetMakers #RobotFans

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Time Stamps
00:00 Introduction
03:14 Parts for the Build
05:08 Deconstruction of Statue
08:44 3D Printed Parts
09:26 Pre-drilling and Tapping Holes
10:04 Installing Neck Servo
12:41 Centering Servo
15:00 Wrap Up

Build of Materials

STL files available at Printables.com:
https://www.printables.com/model/1280...
3D printed Body
3D printed Servo Holder
3D Printed Head Attachment Joint

Parts:
Sideshow Collectible – The Child
2 Low Profile Servos
Standard Servo
6-Channel Maestro (assembled)
6-volt 4200 Mah NIMH Battery
2 12-inch 2-56 Threaded Rod
2 EZ Connectors Heavy Duty 2-56
2 Swivel Ball Link 2-56
¼-Inch Armature Wire
6-mm Universal Joint
100-mm long 6-mm D Shaft
2 6-mm D Bore Hubs with thru-hole
Ruthex Threaded Inserts #2-56
Bag
Jumper wire Male to Male Servo Extension Lead Wire 22awg
RC Switch
4 6-32 machine screws screws and nuts 5/8 inch long
5 2-56 machine screws screws 3/8 inch long
4 #4 screws ½ inch long
12 4-40 machine screws screws 3/8 long
3mm set screw for servo 16mm long
Fender washer

Tools:
Dremel with cut-off wheel and sanding drum
Soldering iron
3mm hex key allen wrench
2mm hexkey allen wrench
7/32 hex key allen wrench
Small Phillips screwdriver
Small flat screw driver
Small saw
Tweezers
Wire cutters
Drill