How 50 Tons of Lettuce Gets Blasted, Spun Dry & Sealed at 127 Bags Per Minute | Full Factory Tour
Автор: Factory Systems Pro
Загружено: 2026-02-27
Просмотров: 59
Описание:
🥬 50 TONS of raw field lettuce rolls into this facility every single day.
High-speed machines blast, strip, scrub, spin, and seal every
leaf before it ever touches a shelf.
This is not a farm. This is a fortress of food engineering —
and most people have zero idea it exists.
Factory Systems Pro goes inside the full 11-minute process:
from the moment a 1,760-lb harvest bin dumps its load into
the infeed hopper, to the second a sealed nitrogen-flushed
bag hits a retail shelf in your local store.
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⚡ WHAT THIS MEGA PLANT DOES EVERY HOUR:
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→ Air-blast jet arrays annihilate 100% of field debris
→ Turbulence jets firing at 85 PSI rip dirt from every leaf
→ Centrifugal spin dryers hurl water off greens at full G-force
→ 40-head combination weighers fire portions every 0.8 seconds
→ Twin VFFS machines seal 240 bags per minute — combined
→ Delta robots pack 800 cases per hour without a single human touch
→ X-ray systems scan every single bag for foreign objects
→ AGVs carry 72-case pallets into refrigerated storage at 28°F
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🕐 FULL TIMESTAMPS — 11 MINUTES
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0:00 — Airlock Entry & PPE Station
0:53 — Factory Floor Startup
1:28 — 1,760-lb Harvest Bins Dumping
2:20 — Vibration Sort & Air-Jet Debris Blast
3:04 — 85 PSI Turbulence Wash Tanks
3:56 — Brush Scrub & Triple Rinse Cascade
4:40 — Centrifugal Spin Dryer (MOST SATISFYING PART 🔄)
5:24 — Optical Grading & AI Reject System
6:10 — Nitrogen Flush Packaging Line
6:55 — Metal Detector + X-Ray Foreign Object Scan
7:38 — Delta Robot High-Speed Case Packing
8:20 — Robotic Palletizer + 28°F Cold Storage
9:05 — Retail Store Shelf Stocking
9:40 — Customer Purchase
10:15 — Home Kitchen — Fresh Salad Prep
10:48 — First Bite 🍽️
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🏭 INSIDE THIS VIDEO — REAL MACHINES, REAL PROCESS:
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✅ Industrial lettuce washing plant — full process
✅ Centrifugal spin dryer drum interior (satisfying loop)
✅ 40-Head multihead combination weigher at full speed
✅ Modified Atmosphere Nitrogen Flush (MAP) packaging
✅ Delta robot synchronized case loading at 800 cases/hr
✅ Industrial X-ray foreign body detection system
✅ SCADA real-time factory control room
✅ Cold chain management — 28°F start to finish
✅ Robotic palletizer building 72-case pallet stacks
✅ From factory floor to fork — complete 11-minute journey
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Welcome to Factory Systems Pro — where we document
the world's most satisfying manufacturing processes.
Every week: a new real factory, a new full process,
a new industrial breakdown nobody else shows you.
🔔 Hit Subscribe. Don't miss next week's factory.
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