Hot Metal Forging: Precision Splitting with Chisel and Tongs

Описание: This step is part of the metal forging process, where a heated workpiece is shaped using controlled force and tools. The metal, heated to a glowing red temperature, becomes malleable, allowing the blacksmith to cut, taper, or divide it using a chisel while it rests on an anvil or hardy tool base. Such methods are essential for creating precise components like blades, joints, or decorative metalwork.
Key details include the glowing color of the metal, which indicates it’s at forging temperature—typically between 900°C and 1,200°C. The blacksmith holds the workpiece securely with tongs and applies the chisel vertically to create an even split or indentation. The setup must be stable to ensure accurate strikes and to prevent tool slippage. Protective gear and proper hammer control are crucial to avoid accidents from flying sparks or slipping tools.
This process could be improved by using a mechanical or hydraulic press for repetitive or thicker pieces, ensuring cleaner cuts and reducing physical strain. Maintaining sharp chisels and consistent heating also improves precision and surface quality, resulting in stronger, more uniform forged parts.