Process of making stainless steel spheres using water pressure hydroforming, Forging Machine

Описание: 01:08. Process of making stainless steel spheres using water pressure hydroforming, Forging Machine
03:43. Introduction to Forging Technology by Hakko Metal Industries: "Forging Edition"
03:44. 1. The round bar material is received and cut to the specified length using an automatic cutting machine.
04:03. 2. The cut material is inserted into a hopper to be sent to the gas heating furnace.
04:08. 3. The cut material is automatically lifted from the hopper and transported to the heating furnace.
04:21. 4. The aligned cut materials are conveyed into the gas heating furnace, where they are heated to the specified temperature.
04:32. 5. The heated material is placed in the designated position of the die, and hot forging with hole-punching is performed.
04:55. 6. The material, heated in a high-frequency induction electric furnace, is grasped by a robotic arm.
05:04. 7. The heated material is inserted into the die, where unmanned hot forging is performed.
05:15. 8. The forged products are air-cooled until they reach room temperature.
05:20. 9. The press is equipped with a punching die to remove unnecessary burrs.
05:27. 10. To remove release agents and oxidized surface layers (scale),
the products are placed into a shot blasting machine.
05:36. 11. Stainless steel shot material, about 0.5mm in size, is rotated and projected onto the surface.
05:47. 12. The appearance of the shot-blasted forged products is inspected visually for every item.
05:53. stainless steel sphere manufacture
06:58. Automatic hot stamping machine line for stamping hexagonal tubes
08:03. 1. Cut the iron bar material to the appropriate length.
08:19. 2. Heat the material to 1200°C to make it easier to deform.
08:39. 3. Place the material into a mold and shape it with a force of 4000 tons.
08:47. 4. After forming the rough shape with the first mold, use the second mold to refine the details.
09:03. 5. Remove excess material and slowly cool it to prevent deformation, completing the rough material.
09:15. 6. Perform machining and heat treatment to finish the product.
09:21. 1. Forging the S45C flange
09:32. 2. Tapering the end to fit into the mold
09:51. 3. Using a support to prevent over-flattening
10:04. 4. Hammering into the mold
10:26. 5. 5x speed demonstration
10:54. 6. Shaping the workpiece
11:07. 7. Final forming to remove surface irregularities
11:30. 8. Measuring dimensions, and the process is complete.
11:38. The forging process involves shaping metal by applying compressive forces using tools or machinery.
12:38. Upsetting forgings using a CNC hydraulic die forging hammer represents a sophisticated process in precision metalworking.
13:56. Oversized Seamless Rolled Ring and Shell Forgings
16:45. *Metal Forming Machine*
17:15. *Necking Machine*
18:21. *Screw Machine*