Induction Heating Machine 25kw
Автор: Bharat Induction
Загружено: 2026-01-13
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Induction Heating Machine 25kw
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Induction Hardening: The Ultimate Guide
Induction hardening is a heat treatment process that uses electromagnetic induction to harden metal surfaces. Here's a comprehensive guide:
What is Induction Hardening?
Induction hardening is a process where an alternating magnetic field induces electrical currents in a metal part, generating heat. The part is then quenched to harden the surface.
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High Frequency Induction Heating Machine
High Frequency Induction Heating Machine
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High Frequency Induction Heating Machine
High Frequency Induction Heating Machine
Induction Heating Machine
An Induction Heating Machine is a device that heats metal objects without direct contact by using electromagnetic induction. It’s fast, clean, and highly efficient.
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How it works (simple explanation)
1. The machine sends high-frequency AC current through a copper coil.
2. This creates a rapidly changing magnetic field.
3. When a metal piece is placed inside the coil, eddy currents form inside it.
4. The metal heats up due to electrical resistance.
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Main components
Power supply – Converts AC to high-frequency current
Induction coil – Generates magnetic field
Work head – Holds coil and workpiece
Cooling system – Usually water-cooled
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Common applications
Metal hardening & tempering
Brazing & soldering
Annealing
Melting metals
Shrink fitting
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Advantages
✅ No flame or direct heat
✅ Very energy efficient
✅ Fast heating
✅ Precise temperature control
✅ Clean and safe process
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Types of induction heating machines
Handheld portable units
Bench-top systems
Industrial high-power system
If you want, I can also explain:
Price ranges
How to choose the right machine
Circuit diagram
DIY build guide
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Benefits
1. *Selective Hardening*: Targets specific areas, minimizing distortion and preserving core properties.
2. *Energy Efficiency*: Direct heating reduces energy losses.
3. *Fast Processing*: Rapid heating and quenching cycles increase productivity.
4. *Consistent Results*: Precise control over heating parameters ensures uniformity.
Applications
1. *Automotive*: Gear teeth, crankshafts, and axles.
2. *Aerospace*: Aircraft components, landing gear, and turbine parts.
3. *Industrial Manufacturing*: Bearings, shafts, and machine tools.
Process Steps
1. *Induction Heating*: Metal part is heated to austenitizing temperature.
2. *Quenching*: Rapid cooling using water, oil, or air.
3. *Tempering*: Optional heat treatment to reduce brittleness.
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