Full Length Machining Process of a Mountain Boot (Bergschuh) on the DMC 65 H monoBLOCK

Описание: Experience the impressive machining process of this demo part: a mountain boot, on a DMC 65 H monoBLOCK. Machining is carried out using high-precision 5-axis simultaneous machining, which enables complex geometries to be realized with the utmost accuracy. Thanks to the impressive machine performance with optimal chip flow and a powerful speedMASTER 20,000 rpm spindle with 35 kW and 130 Nm, a top-quality surface is achieved, transforming the mountain boot into a precision engineering masterpiece!   
Witness the precision and innovation behind the machining of a mountain boot from solid aluminum alloy AW-7075. Using the powerful DMC 65 H monoBLOCK, this project showcases the synergy of advanced machining technology like CAD/CAM and high-performance machining.

Project Highlights:
• Spindle: speedMASTER 20.000 rpm, 35 kW, 130 Nm
• 25 Machining Hours
• 45 Tool Changes
• Material: AW-7075 (AlZnMgCu1,5)
• Original boot scanned by Open Mind, SDL file generated
• Machined on the DMC 65 H monoBLOCK

This full length film dives deep into the process, from digital design to the final cut. A must-watch for CNC enthusiasts, engineers, and anyone passionate about manufacturing excellence.

00:00 - Trailer
01:14 - Summary / key fact
01:28 - Begin setup 1
01:30 - Roughing outside insert milling cutter D32 R3,2
05:36 - Roughing inside
06:58 - Finishing reference block
07:36 - Rest material roughing sole bullnose mill D12 R2
09:20 - Rest material roughing sole bullnose mill D6 R1
10:45 - Rest material roughing sole ball nose mill D3
14:22 - Tapping M6
15:14 - Finishing sole ball nose mill D2
18:48 - Finishing sidewalls
20:20 - Pallet change
20:41 - Begin setup 2
21:02 - Roughing insert milling cutter D32 R3,2
24:53 - Rest material roughing outside bullnose mill D12 R2
27:36 - Rest material roughing inside
31:01 - Pre finishing ball nose mill D16
36:39 - Pre finishing inside lollipop mill D16
42:20 - Finishing Stiches ball nose mill D2
44:29 - Rest material roughing laces ball nose mill D4
45:51 - Finishing laces ball nose mill D2
46:14 - Finishing hell ball nose mill D6
50:18 - Finishing seam ball nose mill D3
53:55 - Finishing inside ball nose mill D4
51:20 - Finishing inside lollipop mill D12
57:19 - Rest material tongue ball nose mill D4
59:05 - Finishing tongue ball nose mill D3
1:01:43 - Finishing heel padding ball nose D4
1:02:48 - Finishing plaque ball nose mill D3
1:03:43 - Engrav label ball nose mill D2
1:04:20 - Finished workpiece

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