Pre-Mold and Post-Mold Capabilities

Описание: At Morgan Polymer Seals, we employ several critical capabilities before and after the molding process to ensure quality products for our global OEM customers.

Here are just a few of the pre-mold, and post-mold capabilities that support the gaskets and seals we manufacture in Mexico.

Some overmolded products require a chemical bond to combine multiple components into one seal. For these overmolded seals, we treat the component with a chemical adhesive before the seal is overmolded. In this example, a metal carrier is sprayed with a special coating before the rubber is overmolded onto the metal. Adhesive coating is a specialized pre-mold process to support quality bonding for rubber overmolded products.

Robotics help to add consistency and greatly accelerate the manufacturing process, thus saving time and money for our customers. As seen here, an overmolded gasket is manufactured with cutting-edge robotics to streamline a complex manufacturing process. Later, we use automated vision inspection to fully inspect the finished product before delivery. Our vision inspection machines are custom-designed and built by our automation engineers in Mexico.

Leak Testing is a specialized method for in-process manufacturing validation. Our technical team performs in-house validation to ensure each molded product meets the application specifications set by our customers. By collaborating with our customers, we achieve industry-leading quality metrics year after year.

Optical Gaging Products supplies our non-contact dimensional measurement system used to measure parts for PPAP and process capability. We use this equipment to ensure that we meet our customers' expectations and comply with IATF-16949. 

Silicone Printing, also known as “marking," is a critical identification requirement for some of our electrical connector seals. At our focused factory, we use these specialized printing machines to add silicone wire and pin identification to connector seals used for electrical systems.

Post-curing is the process of heating a molded seal with additional curing time in a specialized oven to increase the performance of the elastomer. For parts that require this process, our custom-made ovens are specially made to handle this process.

At Morgan Polymer Seals, we employ cutting-edge technology and quality systems to support our dedication to continuous improvement and on-time delivery.