Coin Sorting Machine Precision: Inside Coin Sorting Factory in Action

Описание: "Metal, motion, and meticulous order, the silent symphony of industrial precision."

This video takes you inside a coin sorting factory, where thousands of glimmering discs flow through a labyrinth of gears, sensors, and chutes. Every movement is choreographed to perfection, turning chaos into immaculate order within seconds.

The Process:

1. Raw Input:

Coins from banks and circulation centers are poured into massive stainless-steel hoppers, holding up to 500 kg per batch.

Vibrating feeders distribute them evenly, preventing overlap and ensuring a smooth single-layer feed into the sorting system.

2. Initial Screening:

Magnets and sieves remove foreign materials—steel fragments, paper bits, or damaged coins—before precision sorting begins.

Air jets then blow away dust and lightweight debris to maintain machine accuracy.

3. Sorting by Size and Weight:

A spinning centrifugal disc flings coins outward onto calibrated slots that separate them by diameter—each tolerance within 0.02 mm.

Optical sensors and weighing modules double-check values, identifying denomination through micro laser reflection and density measurement.

Coins that mismatch are instantly rejected into a return bin for manual inspection.

4. Counting and Packaging:

Each sorted stream passes through infrared counters that tally at 1,200 coins per minute.

Robotic arms fill rolls and seal them in paper wraps marked by denomination and value, ready for shipment to banks.

Why It’s Fascinating:

✔ Flawless Efficiency: Up to 90,000 coins sorted per hour with zero human error.
✔ Precision Engineering: Alignment tolerance finer than a human hair.
✔ Sustainability: Rejected coins are melted and remade—nothing wasted.

Key Tips:

⚙ Regularly calibrate the sensors to maintain ±0.01 mm accuracy.
⚙ Clean coin trays daily to prevent optical sensor misreads.
⚙ Ensure vibration frequency matches coin thickness for smooth feeding.

Final Thought:

“Within the mechanical hum lies a quiet perfection—a world where every coin finds its rightful place, guided not by hands, but by flawless design and precision.”