Lean Manufacturing Software | 5S, Kaizen, SMED, VSM, 6Sigma, TPM, DMAIC, OEE ..

Описание: iLEAN's software contains everything you need to manage your Lean Manufacturing Project in one integrated platform.
http://www.ilean.us/lean-manufacturin...

You’re on the production line and all of a sudden your tablet vibrates telling you that you have a pending task.
An alert tells you that some raw material has just arrived to the plant and you are responsible for receiving it.
1. You go to the shipping dock, open your tablet, you put in on top of the boxes you’ve just received and with one click verify that the supplier is authorised to bring that product today and at that time.
2. Youreadthelotnumberfromitsbarcodeandyourtablet,whichisconnected to the dock scale, automatically captures the exact weight of the goods.
3. Withanotherclick,youconfirmthattheproductreceivedcomplieswiththe characteristics you asked from the supplier
4. Thesystem,helpsyouplacethematerialinyourwarehousewithits positioning graphic.
5. andautomatically,yourprinterprintsouttheidentifyingproductlabels
You close the tablet and you’ve finished your work
Now, iLean will send all the information to your ERP and the corresponding delivery note will automatically appear, without anyone doing any other input.
Applying this same tool to all of the factory procedures, iLean generates enormous advantages around the 3 great pillars of efficiency : time, personnel, and materials.
“Registration Time”
As you’ve seen, with iLean you can carry out in 1 simple process of 18 seconds: 7 independent tasks that used to take 40 minutes. This means, in time and work groups, a change equal to that of the invention of the modern combine tractor.
“Operation Time”
On the other hand, iLean takes charge of keeping personnel informed of the progress of each job and synchronises them in complex operations.
For example, to minimise time that the production line is stopped for a change in format, iLean implements the same method that is used in Formula 1 for a group of people that works in a coordinated way in order to finish the job in the fastest time possible.
“Time of Operation” SMED method of Lean Manufacturing
With the SMED method any change in the plant model is easily reduced by 20%. “TIEMPO de OPERACIÓN” - Método SMED del Lean Manufacturing

If you make 10 changes to the model every day which take 30 minutes each, this improvement would equal: that for one hour a day you can produce without any extra amortisation cost, machinery cost, personnel cost or office cost to the factory,
Production only at the cost of the raw materials used.
During this hour, even competitors in the farthest countries away can’t match you, right?
“Personnel”
For personnel, iLean is like a GPS.
A tool that they use from their own interest, without anyone making them use it, because it helps that do their job in the plant.
But at the same time, it will send us a detailed register of the operator’s activity: where he was, how long he took on each job, o what percentage of mistakes were made on the operation. So that you are always informed of the work being performed by the personnel in your factory without having to fill out even one paper.
“Materials”
For materials, iLean works together with JIT (just in time) and FIFO (first in first out) which tell you when materials have run out on the line and must order more. It will show you the location of the exact lot of the product that must use, by convenience and expiration date. Saving up to 10% in reduction of materials that a plant generates.