X-Range Propel | Upper Gear Replacement Instructions

Описание: In this video, Kim walks you through the complete process for replacing the upper transmission gears on your 801 X-Range Propel™ Pedal Drive. This detailed service tutorial covers both the crank gear and upper fairing gear, along with proper cleaning, Loctite application, gear tensioning, and reassembly to ensure smooth and reliable performance.

⚠️ Important Note:
This repair requires a 24-hour Loctite cure time before reassembly and use on the water.

🔧 What this video covers:
Removing crank arms and drive caps
Replacing the crank gear
Replacing the upper fairing gear
Proper thread preparation and priming
Gear tension adjustment and testing
O-ring lubrication, greasing, and final reassembly
Correct crank arm installation and torque

📦 Required parts:
Upper Gear Replacement Kit (APRO007)
Available on the Native Watercraft website
Includes:
Crank gear
Upper fairing gear

🧰 Tools & supplies needed:
8mm hex key
Digital or click torque wrench
Variable pin spanner wrench (7mm pins)
3mm hex key
25–28mm hook wrench
Mineral oil
Cotton swabs
Finish Line Premium Grease
Rubbing alcohol
Liquid primer (Loctite SF 7649)
Medium-strength Loctite 243 (blue)
High-strength Loctite TL71 (red)
Clean rag and toothbrush

🔩 Installation notes:
Allow all Loctite to cure overnight (24 hours) before final reassembly
Prime threads before applying high-strength thread locker
Adjust gear tension for smooth operation with minimal vertical play
Generously lubricate O-rings before installation
Verify gears are properly meshed—binding indicates misalignment

🎥 Additional resources in this playlist:
Troubleshooting common issues
Maintenance and service tutorials
Setup and installation guides

If you have any questions or need assistance, please contact your local authorized dealer.

Thanks for watching—and we’ll see you on the water!