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Jack
Sales Manager
Tel: +86 130 6265 7065
WhatsApp: +8613062657065
WeChat: +8613062657065
Email: [email protected]
Website: https://tateweld.com
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Motor Enameled Wire Spot Welding Machine (No Need to Remove Paint) – Precision Welding for Modern Motor Manufacturing

⚙️ Key Features & Advantages
✅ No Paint Removal Required
This machine uses a high-frequency discharge welding process that burns off the enamel coating during the welding action itself. Say goodbye to chemical stripping, mechanical peeling, or flame treatments. Clean, fast, and safe!

✅ Applicable to Copper & Aluminum Enameled Wires
Effortlessly weld wires made from enameled copper, enameled aluminum, and mixed metal combinations, including cross-welding, parallel welding, or twisted joints.

✅ Consistent Weld Quality
Our system ensures strong mechanical bonding and excellent electrical conductivity. It eliminates operator variability and reduces micro-defects or voids compared to manual methods.

✅ Fully Programmable Welding Parameters
Touchscreen interface for adjusting current, pressure, time, and pulse waveform. Easily save welding parameters for different wire diameters or material types.

✅ Compact & Easy to Operate
The desktop or integrated platform design ensures simple operation, fast setup, and flexible placement on production lines. Training time is minimal, even for new staff.

✅ High Efficiency for Mass Production
Ideal for high-throughput manufacturing, reducing per-weld time and improving consistency across thousands of welds per shift.

🏭 Applications Across High-Value Industries
The TATE Enameled Wire Spot Welding Machine is widely used in industries that require high-reliability coil and wire bonding. Applications include:

Brushless DC Motors (BLDC) – stator and coil wire joining

Micro Motors – drones, robotics, small appliances

EV Motors – electric vehicle drive motor windings

Power Tools – motor windings for drills, grinders, etc.

Electronic Transformers – wire terminations

Smart Appliances – motors in air conditioners, fans, etc.

Medical Equipment – motorized pumps and components

Automotive Relays & Sensors – fine enameled wire bonding

Whether you're producing high-speed rotating machinery, custom micro-coils, or industrial motors, this machine ensures strong, repeatable joints while reducing your production costs.

🧩 Technical Specifications
Welding Type: Capacitive Discharge Spot Welding / Resistance Spot Welding

Wire Diameter: 0.1mm – 1.5mm (customizable)

Material: Enameled Copper / Aluminum / Litz Wire

Discharge Method: Pulse or Capacitor Discharge

Control System: Digital MCU / PLC

Cooling: Air or Water Cooling (optional)

Power Supply: 220V / 50Hz (customizable for other regions)

Welding Electrodes: Tungsten / Copper Alloy Electrodes

Operation Mode: Manual, Semi-Automatic, or Integrated with Robot Arm

Note: Final configuration depends on your wire specs and production needs. Customization available.

📌 Why Choose TATE?
TATE has specialized in motor welding and automation equipment for over 15 years, delivering solutions to leading motor, electronics, and appliance manufacturers worldwide. Our engineers offer custom tooling, on-site training, and fast support, ensuring you can integrate and run this machine with confidence.

📖 FAQs
1. Can this machine weld both copper and aluminum enameled wire?
Yes. The machine can handle both materials, as well as mixed metal joints, without requiring any insulation removal beforehand.

2. What is the max wire size this machine can handle?
Standard range is from 0.1mm to 1.5mm, but it can be customized for larger wires or special litz wire bundles.

3. Does it damage the motor core or coil during welding?
No. The energy is precisely controlled and localized, ensuring the surrounding components remain unaffected.

4. Is this machine suitable for litz wire welding?
Yes, it can weld stranded insulated wire (litz wire) with high stability and minimal oxidation.

5. Can the machine be integrated into a fully automated motor production line?
Absolutely. TATE offers automation-ready modules with robot integration and conveyor systems.

6. How does it compare to ultrasonic welding?
While ultrasonic welding works well for some applications, our high-frequency discharge method is better for enamel-coated wires with minimal deformation and greater conductivity.

7. What are the maintenance requirements?
Very low. Periodic cleaning of electrodes and basic calibration is all that’s needed. TATE provides full documentation and video training.