Flexible production line for automated assembly and testing of toy mini motors

Описание: Core production functions
Stator/rotor processing
Automatic winding, embedding, welding and insulation treatment.
Core lamination, magnetic steel assembly, dynamic balance correction.
Assembly and Fitting
Automatically press-fit the bearings, install the end covers, and assemble the stator and rotor.
Screw tightening (torque control), shaft alignment, and component bonding.
Coil processing
The winding machine precisely winds copper wires, and laser wire stripping and terminal crimping are carried out.
Automated impregnation and drying (insulation treatment).
2. Inspection and Quality Control
Online detection
Size inspection (laser/vision system), resistance/insulation testing.
Dynamic performance testing (no-load/load test, vibration and noise analysis).
Defect identification
AI vision detects surface defects (scratches, deformations).
Real-time feedback for adjusting process parameters (such as winding tension).
3. Logistics and Materials Management
Intelligent logistics
AGV/RGV material transportation, automatic loading and unloading (mechanical hand/conveyor belt).
Warehouse linkage (WMS system automatically schedules raw materials/semi-finished products).
Flexible production
Quick type change (automatic switching of tooling fixtures), supporting mixed-line production of multiple types of motors.
4. Data and Intelligence
Digital Twin and Monitoring
The PLC/SCADA system monitors the equipment status and production rhythm in real time.
Predictive maintenance (warning of faults through vibration and temperature sensors).
MES integration
Production order management, quality traceability (barcode /RFID), energy consumption optimization.
5. Energy conservation and safety
Energy management
Variable frequency drive and standby energy-saving mode reduce power consumption.
Safety protection
Grating, emergency stop button and safety PLC ensure the safety of human-machine collaboration.