CV and Control Valve Test Rig

Описание: About:
The Cv (Flow Coefficient) Test Rig is a state-of-the-art hydraulic testing platform engineered by Neometrix Group for the precise evaluation of control valve performance. This sophisticated system is designed to accurately measure the flow coefficient (Cv)—a key parameter that quantifies the efficiency of a valve in allowing fluid passage—by determining the pressure drop across the valve under controlled operating conditions.
Utilized in high-stakes industrial environments such as oil & gas, water treatment, chemical processing, power generation, and other process industries, this test rig plays a pivotal role in verifying that valves perform to design specifications. By simulating realistic operating conditions, the rig facilitates comprehensive performance validation, ensuring reliability, safety, and efficiency throughout the valve’s operational life.

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CV and Control Valve Test Rig
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Key benefits include:
• High Precision: Ensures that valve performance data is both accurate and reproducible.
• Operational Efficiency: Optimizes system performance by verifying valve characteristics and preventing energy losses.
• Regulatory Compliance: Assists in meeting industry standards (ANSI, ISA, API) through rigorous testing and documentation.
• Enhanced Safety: Identifies performance deviations early, reducing the risk of failure in critical systems.

2. Technical Specifications
The design of the Cv (Flow Coefficient) Test Rig integrates advanced hydraulic, mechanical, and electronic components to deliver exceptional testing capabilities. The following specifications provide a detailed technical overview:

2.1 Hydraulic Circuit and Fluid Handling
• Test Fluid Tank:
Capacity: 10,000 liters
Construction: Fabricated from Mild Steel with an anti-corrosive internal coating to maximize durability.
Features: Includes manhole access for maintenance, level indicators, filler breather assemblies, suction strainers, and drain valves to maintain fluid quality and system
integrity.

• Pump Cascade:
Pump 1:
▪ Flow Rate: 180 m3/hr at 70 m Head
▪ Power: 75 HP (55 kW)
▪ Application: Suitable for testing large valves with high flow demands.
Pump 2:
▪ Flow Rate: 90 m3/hr at 70 m Head
▪ Power: 50 HP (37 kW)
▪ Application: Ideal for medium-sized valves.
Pump 3:
▪ Flow Rate: 30 m3/hr at 70 m Head
▪ Power: 25 HP (18.5 kW)
▪ Application: Designed for smaller valves.
Control System: All pumps are managed via Variable Frequency Drives (VFDs) to enable precise control over flow rates. Additionally, a DC Reactor/Choke is
incorporated for inverter stabilization up to 110 kW.

2.2 Piping, Test Headers, and Construction Materials
• Piping Material: Constructed from Stainless Steel SS304, offering excellent corrosion resistance and longevity.
• Line Sizes Supported: 50 mm to 300 mm, with ANSI B16.5 flanged connections ensuring secure and standardized interfacing.
• Test Headers: Feature a modular design that facilitates rapid installation and removal of test valves, thereby increasing test throughput and operational flexibility.


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Contact Details:
Neometrix Defence Limited
E-148, Sector-63, Noida India – 201301
Mobile No. - +91-01204500800, +91-9871243732
Contact: [email protected]