Adjustable pallet sorting and repair line by Pallet Sorting Systems | PSS Jassboard, Poland

Описание: The Polish cardboard manufacturer Jassboard has invested in an adjustable pallet sorting and repair line from Pallet Sorting Systems (PSS) to make its internal pallet logistics more efficient.
This modular system combines automatic sorting of multiple pallet types with on-site pallet repair, resulting in one Sorter, fewer forklift movements, and a stable, continuous pallet flow.

⚙️ Setup and workflow
1. Adjustable pallet sorting and repair line
The line sorts 350 to 550 pallets per hour with only one operator. Automatic infeed and stacking reduce forklift movements by up to 50%, while sorting and repair take place in one integrated flow.
2. Flexible pallet processing
The system’s adjustable width (100–145 cm) allows automatic handling of Europallets and CP pallets without manual reconfiguration. This ensures smooth operation across multiple pallet formats.
3. Efficient repair section
Four repair stations are positioned along the conveyor. Operators receive only defective pallets via the side feeder, allowing uninterrupted flow on the main transport lane. Repaired pallets are immediately reintroduced to the system.
4. SCADA and PSS App integration
The built-in PSS SCADA system and PSS App provide real-time production insights, including pallet counts, workstation performance, and overall line efficiency. Managers can monitor data live — both on-site and remotely.

📊 Measurable results
• Sorting capacity: 350–450 pallets/hour
• Forklift movements reduced: ≈ 50%
• Operators: 1 sorter + 1 forklift driver
• Repair stations: 2 ergonomic workstations
• Direct reuse: 50–60% of pallets after sorting and minor repair
• CO₂ reduction through local processing
• ROI: ≈ 3 years

💻 Technology and monitoring
The combination of SCADA reporting and the PSS App ensures complete operational transparency.
Managers receive automatic CSV reports with production data per operator and can use real-time monitoring to optimize repair flow and capacity.

🔧 Benefits for Jassboard
• One system for standard pallets and odd sizes
• Adjustable width for mixed pallet types
• Measurable efficiency and sustainability gains
• Full production insight via SCADA and PSS App

🌐 Discover more Pallet Sorting Systems solutions
• Pallet Sorting Lines → https://www.palletsortingsystems.nl/e...
• Options → https://www.palletsortingsystems.nl/e...
• About PSS → https://www.palletsortingsystems.com/...
• About Jass → https://www.palletsortingsystems.nl/e...

🔶 Pallet Sorting Systems – Modular. Reliable. Efficient.
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