Mattress Compression, Fold and Roll Packing Machine

Описание: The automatic mattress compression, fold, and roll packing machine is a fully automated solution designed for compressing, folding, and roll-packing foam, latex, pocket spring, and bonnell spring mattresses. From manual bag placement to compact roll formation, every step—including compression, heat sealing, folding, and rolling—is integrated into a seamless workflow, minimizing manual handling.

Equipped with a hydraulic compression system, high-performance heat sealing bar, and intelligent roll pack mechanism, the machine delivers consistent, compact, and damage-free packaging. The standard configuration includes a half-fold device for folding the mattress in half before rolling. Alternatively, the machine can be customized with an edge-fold device instead of the half-fold, producing a compact roll without folding the mattress. The SIEMENS touchscreen and PLC system provide precise control, quick parameter adjustment, and multiple working modes to accommodate different mattress types and packaging requirements.

The process begins by placing a mattress into a pre-sized PE or PVC bag, followed by compression and sealing. The rotating table aligns the mattress, the folding unit (half-fold or edge-fold, according to configuration) prepares it, and the roll pack system automatically produces a cylindrical package based on preset diameter settings. The result is a space-saving, neat, and ready-to-ship mattress.

Ideal for mattress manufacturers, e-commerce brands, and retail distributors, this machine improves production efficiency, reduces logistics cost, and ensures consistent packaging quality. Compact, customizable, and easy to maintain, it supports high-volume operations while preserving mattress integrity.

◉ KEY FEATURES

1. Fully automated compression, sealing, folding (half-fold standard / edge-fold optional), and roll packing.

2. Hydraulic compression up to 100 tons for uniform flattening.

3. High-performance heat sealing bar ensures airtight PE/PVC bag closure.

4. Intelligent roll pack system adjusts diameter automatically based on mattress thickness.

5. Rotating table with folding unit configured as half-fold or edge-fold according to order.

6. SIEMENS touchscreen + PLC control with multiple working modes.

7. Fast cycle time: 35–45 seconds per mattress.

8. Compatible with foam, latex, pocket spring, and bonnell spring mattresses.

9. Damage-free packaging: mattress rebounds fully within seconds.

10. Supports custom parameters and sizes for different mattress designs.

11. Compact structure, easy installation, and maintenance.

12. Reduces volume by up to 92% to save storage and shipping costs.

◉ CONTACT US

🤵‍♂️Senior Project Manager: Mr. Vito Chan
Website: https://szkimkoo.com/ (Official Website)🩵 https://www.zimlin.com/
Email: [email protected]
WhatsApp / WeChat: +86 136 3281 2665
Mobile: +86 136 3281 2665

◉ KEY MOMENTS
00:00 Introduction to KIMKOO Mattress Machinery
00:09 Introduction to Mattress Compression, Fold and Roll Packing Machine
00:19 Manual Bagging of Mattress
00:34 Compression and Heat Sealing
01:05 Half-Folding of Mattress
01:34 Roll Packing of Mattress
01:50 Completion of Roll-Packed Mattress
02:08 Direct Roll Packing after Compression and Heat Sealing (without Folding)
02:35 Demonstration of Edge-Fold Mattress (Optional Edge-Fold Device)
02:56 Final Roll-Packed Mattress with Edge-Fold
03:20 KIMKOO Mattress Machinery Ending and Contact Information