Animation of the Wet Scrubber Operation for gases. Model: BOREAS P1 Horizontal Wet Scrubber

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🌊 BOREAS P1 Horizontal Wet Scrubber

Compact and Powerful System for Gas and Dust Filtration

The BOREAS P1 is a horizontal-flow wet scrubber engineered for industrial air cleaning where both gaseous contaminants and particulates must be removed in a single, efficient process.
It’s compact, corrosion-resistant, and designed for continuous 24/7 operation in chemical, food, and light-manufacturing environments.

Unlike vertical towers, the BOREAS P1 moves air horizontally through a high-efficiency liquid-contact section — saving height, simplifying installation, and making maintenance quick and easy.

⚙️ How It Works

Contaminated air enters the scrubber and immediately encounters a uniform water spray zone.

Fine droplets collide with dust and gas molecules, starting the absorption and washing process.

The air passes through a packed section filled with corrosion-resistant media that increases gas-liquid contact surface area.

A second spray zone polishes the stream, removing any remaining contaminants.

Mist eliminator blades or mesh pads capture the tiny droplets before the clean air exits the system.

Collected liquid flows back to a sump for recirculation or discharge depending on chemical treatment needs.

🔧 Technical Highlights

Airflow capacity: from 1,000 to 25,000 CFM (depending on configuration)

Construction materials: polypropylene (PP), HDPE, PVC, or FRP for full corrosion resistance

Liquid distribution: multi-nozzle spray headers with easy-clean access

Pressure drop: low — typically under 3 in. w.c. for normal operation

Removal efficiency: up to 99 % for acid gases (HCl, HF, SO₂) and fine dust down to 2 microns

Pump and recirculation loop: integrated module with flow control valves

Maintenance: front service doors and inspection ports for nozzle cleaning and media change

🏭 Applications
Industry Typical Use
Chemical processing Neutralization of acid or alkaline fumes
Battery manufacturing Acid mist and lead compound removal
Food and beverage Odor control and steam exhaust filtration
Metal finishing Pickling line fumes, zinc and nickel baths
Waste treatment plants Ammonia, hydrogen sulfide, chlorine control
Laboratories Low-volume toxic gas absorption and vent cleaning

Compact size and horizontal layout make the BOREAS P1 ideal for indoor installation or retrofits where ceiling height is limited.

✅ Advantages

Low installation height — fits under mezzanines and platforms

Uniform air distribution ensures even contact and steady efficiency

Easy maintenance through front access doors and quick-release nozzles

Durable materials resist acids, alkalis, and salts

Low energy consumption due to optimized airflow path

Option for pH and ORP automation for precise chemical control

Long service life with minimal downtime

🔄 Operation and Care

Maintain stable water level in the sump and check pump flow weekly.

Inspect spray nozzles and mist eliminator every month for deposits.

Adjust chemical feed to keep recirculation liquid within target pH range.

Verify pressure drop and fan performance to detect clogging early.

Drain and flush the system during scheduled shutdowns to remove sludge.

🎯 Video Narration Summary

“The BOREAS P1 Horizontal Wet Scrubber is built for performance in tight spaces.
Instead of a tall vertical tower, this scrubber works sideways — saving space while cleaning the dirtiest industrial air.
With powerful water sprays, a high-surface-area packed bed, and a built-in mist eliminator, it captures both dust and corrosive gases in a single pass.
Quiet, efficient, and easy to maintain — the BOREAS P1 delivers clean air without taking up your ceiling height.”