Double Jersey Circular Knitting Machine, Function of Double Jersey Circular Knitting Machine Parts

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A double jersey circular knitting machine is a specialized industrial machine that uses two sets of needles to produce double-layered, reversible knitted fabric. The dual needle setup allows for complex patterns, denser fabric, and improved elasticity compared to single jersey machines. 

Key features

Dual needle beds: Needles are positioned on both a vertical cylinder and a horizontal dial. This arrangement enables the production of double-sided fabrics.

Fabric variety: By changing the cam arrangement, these machines can produce various fabrics, including rib, interlock, jacquard, and textured knits like pique, thermal, and spacer fabrics.

High stability and precision: Many models feature advanced gear designs, like oil-soaked systems, and high-precision components to ensure stable, high-speed operation with minimal noise and wear.

High production speeds: Advanced machines, such as the Leadsfon DJI 3.2, are capable of high speeds, leading to higher efficiency and output.

Advanced control: High-end models often include computerized controls, automatic oil lubricators, and yarn monitoring systems to reduce downtime and maintain consistent fabric quality.

Optional features: Many machines offer additional features, such as Lycra attachments for knitting elastic fabrics, and open-width fabric take-up units to prevent center creases. 

Types

Interlock machine: Produces an interlock fabric, which is a smooth, balanced, and stable double knit with identical faces.

Rib machine: Designed to knit rib structures, offering high elasticity and recovery. The cams can be changed to produce different rib patterns.

Computerized jacquard machine: Uses computer-controlled systems to create intricate jacquard, intarsia, and other complex, multi-color patterns by individually controlling each needle.

Open-width machine: Incorporates a system that opens and rolls the fabric flat, preventing a center crease in the finished textile.

Body-size machine: Smaller diameter machines used to produce seamless items like underwear, swimwear, and other body-size knitwear. 



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