Soft Winding Machine In Bangladesh (2022)

Описание:  Problems in Soft Winding Section:

 Lot Mixing: Sometimes lot mixing is occurred in this section. Due to these problem dierent problems is appearing in dyeing section. Shade of the yarn package varied from one package to others. Also shade varies in the same package.
 Count Mixing: Count mixing is another problem in this section. Sometimes dierent count yarn package mixed with one another, which produced shade variation in yarn package.
 Density: Density of yarn package is one of the important factors. Density problem is occurred due to wrong setting of tension, angle of winding, overfeed speed etc. Due to this problem shade variation is occurred package to package.
 Hardness and Soness: hardness and soness is another problem, sometimes package become hard or very so due to wrong tension and overfeed speed. Hard package is harmful for dyeing because it does not permit liquor or dye solution to penetrate uniformly through the package. Very so package make shade variation.
 Cleaning Device: Cleaning device is used to collect fly or dust, which is with the yarn. If dust does not clean then it increase the tension and package become hard.
 Yarn Breakage: Yarn breakage is another problem. This problem happens due to low strength of yarn or high tension of winding machine. For this reason production of winding section is hampered.
 Electrical Problem: It needs to maintain uniform supply of electricity. Due to this problem, flyer become stop but supporting roller moves and yarn wind to tube as line because traversing is stopped.
 Wrong Program Setting: Wrong program setting is another problem. Tension, angle, overfeed speed should be adjusted to the count of yarn.
 Winding Fault: Yarn should be feed according to the yarn path; otherwise winding will not be accurate.
 Lack of spring/Plastic Tube: Spring/Plastic tube should be available, otherwise production efficiency will decrease.
 Cleanliness problem: Cleaning device should keep clean; otherwise it will be jam by dust which increases the hardness of the package.
 Manpower: Manpower is essential. Lack of manpower decreases the production efficiency.
 Health problem: If dust or fly enter into nose or mouth then it creates breath and other physical problem.


 Solving way of this problem:

 Lot should not mix with one another. Numbering should be in every package. Operator should be careful during winding.
 Dierent count yarn should keep separately.
 Tension of each lot package should be uniform and accurate.
 Cleaning device should keep clean.
 Different winding parameter which is standard for dierent count should set properly.
 Density of each lot package should be uniform and it needs to monitor the process. Density test should work out for each lot package.
 Better quality yarn should use, it increases the winding efficiency.
 Operator, helper and others, who enter in winding section, should put musk.