TRS Tips: Morimoto Mini D2S 2.0 Bi-xenon Retrofit Guide

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The Morimoto Mini D2S is hugely popular for its ease of installation, fantastic high beam performance, and compatibility with the industry standard D2S bulb type.

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Step 1: Remove all hardware except for the big silicone grommet and then insert the threaded shaft through the front of the reflector bowl.

Step 2: Install the H4 adapter plate, with the notched side at 12:00 to ensure the projector's rotation is level. (Skip this step for non-H4 applications, manual rotation adjustment is required)

Step 3: Use a wrench to tighten the lock ring onto the back of the adapter plate. Do not over-tighten, or completely tighten until you are sure this will be the last time the projector will be mounted (the threads will deform and lock on once fully tightened) Add the rubber washer behind the long ring.

Step 4: Install the D2S bulb into the back of the projector with the return wire facing down. Then rotate the metal split-ring washer over the base of the bulb, and add the angled rubber washer behind that (angled side down).

Step 5: Clamp the bulb into place using the bulb cap, this only needs to be hand-tight.

Step 6: Test fire the bi-xenon solenoid mechanism 30-40 times to be sure that the hinges are still sliding as they should be. Since this mechanism is made of fairly thin metal, it is important not to disturb it during the installation to avoid future sticking issues.

Step 7: Install shroud using JB weld and centric rings.

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