“We Refuse to Release Gear That Fails” - Inside Born Primitive Tactical Apparel Approach

Описание: In this episode of The HOTWASH podcast by Born Primitive Tactical, hosted by Bruno Fallon, guests Tim Terry (former SWAT/breacher), Kurt Gamache (product lead and former SOF operator), and later Sean Garrison (national law enforcement sales manager and former SWAT sergeant), pulls back the curtain on Born Primitive Tactical's rigorous, operator-driven product development process. Bruno explains the recent decision to abandon their Made-in-USA MultiCam assault uniform after a major quality failure (19 major defects) and a seven-figure loss, emphasizing that they refuse to compromise standards even when U.S. manufacturing proves far slower (10–12 months vs. 4–5) and dramatically more expensive (~$300 vs. $209 retail). Kurt details the no-fail mindset behind testing—starting with lab textile evaluation, progressing through extended real-world trials (4+ weeks minimum, often months) across extreme environments, and incorporating in-house operator feedback plus external mission-essential users—while highlighting products like the Patriot One mid assault boot (23 months, 11 versions, custom non-squeaking Vibram sole proven via extreme fast-rope testing) and the antifreeze-compound knee pad insert refined after cold/heat failures. The discussion covers cross-over items like the wind-blocking Headwind fleece (with removable hood and TPU membrane), the upcoming police patrol uniform (sleek adaptation of the assault line for everyday first-responder use), and the bushcraft hoodie (89% high-micron wool blend for superior warmth, breathability, and fire resistance). Throughout, the team stresses relentless iteration, standing behind products with no-questions-asked replacements, building trade-compliant manufacturing for government interest, and prioritizing human performance and durability over rushed releases—culminating in Tim’s rocket-ship analogy for the brand’s innovative trajectory and a teaser about a major upcoming announcement involving America’s first SWAT team switching to Born Primitive uniforms.

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Chapters
00:00 The Challenges of Manufacturing in the USA
04:46 Quality Control and Product Testing
09:55 The Importance of Real-World Testing
15:06 Innovations in Tactical Apparel
19:58 The Development of the Patriot One Boot
37:01 Launch of Gotcho 2026
39:06 Commitment to TAA Compliance
41:45 Innovative Knee Pad Design
45:50 Collaboration and Product Development
49:13 Expertise and Team Growth
50:18 Introduction of the Bushcraft Hoodie
57:27 The Science Behind Wool Products
01:01:30 Quality Assurance and Customer Trust
01:02:22 Transition to Law Enforcement Uniforms