Resistance Welder Troubleshooting Guide | Key Areas to Check First

Описание: Effective resistance welder troubleshooting requires a systematic, root-cause approach to quickly identify problems and minimize production downtime. In this video, we break down the key areas to focus on when troubleshooting resistance welding equipment.

You’ll learn how to diagnose common issues by inspecting the air system, verifying welding controls and timing functions, checking the transformer and secondary connections, and confirming electrode condition, alignment, and cooling. Focusing on these core systems helps maintenance and production teams resolve issues efficiently—without unnecessary adjustments or lost run time.

This troubleshooting framework is designed for operators, maintenance technicians, and manufacturing engineers working in high-duty resistance welding environments.

At Marlin Steel Wire Products, reliable resistance welding performance is essential to how we manufacture custom wire baskets, racks, carts, and wire forms for the medical device, aerospace, and food processing industries. We value continued welding education and our partnership with TJ Snow to maintain consistent quality for customers across the U.S. and more than 45 countries worldwide.

If your next project requires quality engineering and quick® turnaround, we’re ready to help.

🔧 Troubleshooting areas covered:
• Air system components (valves, regulators, cylinders, seals)
• Welding controls and timing functions
• Input and output signals (pedals, PLCs, relays, voltages)
• Transformer tap switches and secondary connections
• Electrode material, alignment, dressing, and water flow

📌 Learn more: https://www.marlinsteel.com

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