Cylinder Head Valves Explained | Intake & Exhaust Valves Working in Car Engine
Автор: Master Mechanic Abhishek
Загружено: 2026-01-12
Просмотров: 577
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🔧 Complete Information About Cylinder Head Valves
Cylinder head valves are critical engine components mounted in the cylinder head. Their main job is to control the flow of air-fuel mixture into the cylinder and exhaust gases out of the cylinder. Proper valve operation is essential for engine power, fuel efficiency, and emission control.
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1️⃣ What Are Cylinder Head Valves?
Cylinder head valves are mechanically operated poppet valves that open and close at precise times during engine operation. They seal the combustion chamber and ensure correct gas exchange during the four-stroke cycle.
Each cylinder generally has:
Intake valve(s) – allows fresh air or air-fuel mixture in
Exhaust valve(s) – releases burnt gases out
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2️⃣ Types of Valves in Cylinder Head
🔹 Intake Valve
Allows air or air-fuel mixture to enter the cylinder
Usually larger in diameter than exhaust valve
Operates at lower temperature
Made for smooth airflow
🔹 Exhaust Valve
Allows burnt gases to exit the cylinder
Smaller in size
Works at very high temperature
Made from heat-resistant alloy steel
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3️⃣ Valve Construction & Parts
A typical engine valve consists of:
🧩 Valve Head
Flat or tulip-shaped
Seals combustion chamber
Contacts valve seat
🧩 Valve Stem
Long shaft guiding valve movement
Slides inside valve guide
🧩 Valve Face
Sealing surface between valve and valve seat
Must be perfectly smooth
🧩 Valve Tip
Upper end of stem
Contacts rocker arm or cam follower
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4️⃣ Valve Operating Mechanism (Valve Train)
Valves are operated by the valve train, which includes:
Camshaft
Tappet / Lifter
Pushrod (in OHV engines)
Rocker arm
Valve spring
⚙️ Working:
1. Camshaft lobe pushes the valve open
2. Valve spring compresses
3. After cam lobe rotates away, spring closes the valve
4. Valve seals combustion chamber tightly
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5️⃣ Valve Timing (Basic Concept)
Valve timing ensures valves open and close at the correct crankshaft angle.
Intake valve opens before TDC
Intake valve closes after BDC
Exhaust valve opens before BDC
Exhaust valve closes after TDC
This improves volumetric efficiency and power output.
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6️⃣ Number of Valves per Cylinder
2-valve engine – 1 intake + 1 exhaust
3-valve engine – 2 intake + 1 exhaust
4-valve engine – 2 intake + 2 exhaust (most common today)
5-valve engine – Rare, high-performance engines
More valves = better airflow = better performance.
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7️⃣ Valve Materials
Valves are made from:
Nickel-chromium alloy steel
Stainless steel
Sodium-filled exhaust valves (for cooling in high-performance engines)
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8️⃣ Valve Cooling Methods
Heat transfer through valve seat
Heat transfer through valve guide
Sodium-filled hollow valves (exhaust)
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9️⃣ Common Valve Problems
Problem Cause
Burnt valve Overheating, poor seating
Bent valve Timing belt/chain failure
Valve leakage Worn valve seat
Valve sticking Carbon deposits
Tappet noise Incorrect valve clearance
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🔟 Valve Clearance (Valve Lash)
Valve clearance is the small gap between valve tip and rocker arm.
Needed for thermal expansion
Incorrect clearance causes:
Noise (too much)
Power loss or burnt valves (too little)
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1️⃣1️⃣ Importance of Cylinder Head Valves
Controls combustion process
Maintains engine compression
Affects power, mileage, and emissions
Essential for smooth engine operation
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🔚 Conclusion
Cylinder head valves are precision-engineered components that play a vital role in engine breathing and combustion efficiency. Proper valve design, timing, clearance, and maintenance are crucial for engine durability and performance.
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