फैक्ट्री में टाइल्स कैसे बनती है? | How are tiles made in a factory? | Tiles Manufacturing Process

Описание: फैक्ट्री में टाइल्स कैसे बनती है? | How are tiles made in a factory? | Tiles Manufacturing Process

How Tiles Are Made In Factory | Tiles Manufacturing Process


Friends, do you know how tiles are made in the factory?, and do you know what kind of clay is used to make tiles and do you know how tiles are made so shiny in the factory?
Friends, making tiles is a very long process, which starts with the beginning. Clay is used as its raw material which is a high plasticity material. Along with this, a low plasticity material powder like soda and potash is used. Clay and powder are first added to this weighing machine in a composition of 5050. After this, with the help of a conveyor all this raw material goes to this ball mill.
Inside the ball mill, the powder is mixed with water and a slurry is made from it. Only after this the shell is heated at 600 degree temperature and converted into powder form. Now this powder may also contain some large particles for which it is passed through a vibrator where the unwanted particles present in it are filtered out and we get this super fine smooth powder.
This powder will later take the shape of these tiles. To give the shape of tiles to this powder, it is put in the next machine of the manufacturing line, which is this press machine. This hydraulic press machine produces 14 to 16 tiles per minute. These tiles coming out of the press still contain moisture, so they are passed through a dryer to remove the remaining moisture. The temperature of the dryer is maintained around 250 degrees and the tiles become harder after passing through this.
Friends, till now the tiles have completely come in their shape, but we want different designs and shine types, so now these tiles will be given. Its Shine and Design: On this decorative line, first of all the tiles are passed under the glazing machine where a smooth and shiny coating is applied on it.
This is what gives the tiles their mirror-like shine. Here, with the help of some bloggers, the dust on the tiles is being completely cleaned because now it is about to get its design. For this, these tiles go to this digital printing machine. Here, whatever design is to be printed on the tiles, it is fitted in this computer and the same design gets printed exactly on those tiles.
After the design is printed, the tiles are passed through the client machine one last time where the tiles are fired at a temperature of 1200 degrees, which causes the tiles to further shrink and become solid. After this, the tiles go to the sizing machine where it is cut into the required size, generally 600 by 600 mm, and comes to its final form.
The strength of the tiles is checked in this way and the weak tiles are separated. The tiles then go to the shortening area where a man manually inspects them to filter out the bad types. After passing through inspection it

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