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Piston filling machines for pasty fluids are widely used in industries where semi-viscous to high-viscosity products need accurate, consistent filling. Below are common application scenarios categorized by industry:

🥫 1. Food Industry
Ideal for thick and chunky food products that cannot be filled using standard liquid fillers.

🔹 Applications:
Sauces: ketchup, mayonnaise, chili sauce, tomato paste

Pastes: garlic paste, ginger paste, curry paste

Jams and Preserves: strawberry jam, marmalade, fruit pulp

Honey and Syrups

Peanut butter

Condensed milk

✅ Reason: Piston fillers can handle particulates (e.g., fruit chunks, seeds) and sticky consistencies with precision.

💄 2. Cosmetics and Personal Care
Used for thick creams and gels where gentle and drip-free filling is essential.

🔹 Applications:
Face creams and moisturizers

Body lotions

Hair gel and conditioners

Ointments and balms

Toothpaste

✅ Reason: Maintains viscosity and volume accuracy, crucial for consumer packaging.

🧴 3. Pharmaceutical Industry
Ensures hygienic and dose-accurate filling for medicinal pastes.

🔹 Applications:
Medicinal ointments

Pharmaceutical gels

Topical creams

Oral pastes (e.g., zinc-based)

✅ Reason: Often used with sanitary-grade stainless steel; can integrate with clean-room operations.

🧪 4. Chemical Industry
Suitable for thick industrial or household chemical products.

🔹 Applications:
Detergent pastes

Grease or lubricating pastes

Cleaning gels

Polishes and waxes

✅ Reason: Can fill high-viscosity or abrasive pastes with minimal wear.

🖍 5. Industrial and Specialty Applications
🔹 Examples:
Silicone sealants / Caulking paste

Resins or adhesives

Putty / filler pastes (for construction or auto repair)

Printing inks or thick paints

✅ Reason: Piston force enables filling of heavy, dense, or thixotropic materials.

Summary Table:
Industry Product Examples Notes
Food Jam, sauce, peanut butter, honey May require heating or agitator
Cosmetic Cream, gel, lotion, balm Requires hygienic contact parts
Pharma Ointments, medicinal creams, gels GMP compliant
Chemical Cleaning paste, detergent, polish Abrasive-resistant options needed
Industrial Silicone, adhesives, putty High-torque piston action preferred

Let me know if you need help matching a specific product to the right piston filler type (e.g., pneumatic, servo-driven, heated hopper, etc.).
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1.filling capacity: 10-100 ml / one time
2.Filling nozzle: one piece
3.Power: by the compressor air
4.compressor air need: 0.1m3/min,0.8Mpa
5. contact part: S.S 304 stainless steel food grade
6.Machine size about90*28*70cm
7.Weight:25kgs
8.package: main body plywood case:91*33*33cm=0.1m3,
Hopper carton: 40*40*48cm=0.08m3; total 0.18m3,gross weight: 27kgs
Hopper: 35Liters with one cover
buyer need to prepare air compressor
We supply Volumetric Filling Machines For Liquid Sauces both in semi-automatic and automatic versions for edible oils, yogurt, milk, sauces and chemicals.

The concept of volumetric filling is supported by hygenic non-contact filling which can be achieved by utilising pinton filling valves (operating in a way similar to a syringe in two steps aspiring and dispensing) or weight filling cells, where the product is weighted and the valve closed when the approprieta weight of the container is reached.

Other volumetric methods used by IC Filling Systems are the flow meters dosing system that utilises the magnetic properties of each product to measure the quantities flowing through the valve. Contact us for more details and to discuss your scope of supply.