How to replace Clutch Powershift 6dct450 - guide
Автор: Danko's DIY
Загружено: 2025-09-14
Просмотров: 1356
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What the video will show / include
A good video guide should cover:
Intro / Symptoms
What problems led to clutch failure (slipping, shuddering, loss of gears)
What tools and parts will be needed
Safety & preparation
Disconnect battery, raise & support vehicle safely
Remove components that obstruct the transmission (air intake, covers, axles, etc.)
Removing the transmission
Drain transmission fluid
Remove external parts (axles, exhaust, mountings)
Support the engine, remove transmission bolts, separate transmission from engine
Accessing the clutch unit inside gearbox
Remove clutch cover / front housing
Remove spool/piston assemblies, detaching any linkages or hydraulic parts
Disassembling clutch packs / inspect parts
Remove friction plates, steel plates, springs, dampers, plastic retainers
Inspect wear: look for damaged plates, warped steels, broken dampers, plastic guide bridges
Cleaning & preparation
Clean clutch drum, piston bores, bearing surfaces
Remove all metal debris
Installing new clutch components
Inserting new friction & steel plates in correct order
Replacing springs, dampers, retainers, cover gaskets / seals
Reassembling transmission
Reattach clutch cover, seals, any hydraulic parts
Re‑mount transmission to engine
Reconnect axles, exhausts, etc.
Refill fluids & bleed / adapt
Fill with correct ATF / fluid for 6DCT450 / Powershift
Run adaptation / clutch‑learning procedure via diagnostic tool
Test drive / checks
Inspect for leaks, ensure shifts are smooth
Drive under varied loads, check behavior
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