Automatic welding pipeline with the Lonestar system Bohlen Doyen Lastechniek Europa

Описание: Automatic welding pipeline with LoneStar system in combination with a EWM Phoenix 522 RC coldArc power source.

Project Gasunie: 4 km 48"x 22.7 mm
171 Welds Mechanized Semi Automatic Welding.
Material: L 485, Pipe Diameter 48"/1219.2 mm,
Wall Thickness 22.7 mm.

LoneStar system in combination with a EWM Phoenix 522 RC coldArc power source is used.

Three welding stations. Two EWM/ Lonestar systems per station.
Automatic welding with two welders per welding station

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The LoneStar Automated Welding System is the latest generation of external welding systems for pipe welding. It offers consistent welding parameter quality control with over 100 programmable welding passes.

The LoneStar system incorporates a "bug-and-band" system with external wire feeder and power supply. It offers an easy to use remote user interface controller.

The system is very compact in size offering portability and quick installation and set-up. The system is electrically powered from a welding power source eliminating the need for additional power connections and is adaptable to a wide range of power voltages and frequency.

The LoneStar system is suitable for high productivity narrow-J bevel GMAW or pulsed GMAW welding process. Due to the system flexibility, users can also utilize factory bevel FCAW with or without gas shielding welding process.

The LoneStar system has the ability to perform external root passes with or without copper backing rings. The system can also perform external open gap root for factory bevels.

Single LoneStar system can be used from root pass, through hot and fill all the way to the cap pass welding on either side of the pipe.

Microcontroller ensures real-time control of welding parameters. The welding parameters are updated in real-time based on actual position of the unit on the pipe.

The system offers real-time log of all essential weld parameters for quality assurance purpose or for further data processing.


information of the automatic welding system (Lonestar)
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Lastechniek Europa BV
Pascalbaan 1
3439 MP, Nieuwegein
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Lastechniek Europa BV (Dependance)
Isarweg 4
3198 LP, Europoort (RT)
E-mail : [email protected]
Phone : +31 306008340
Phone direct : +31 306008340
Mobile phone : +31 654254258
Fax : +31 306008350