Automatic Glass Tube Cutting Line,Quartz Tube Cutter,Borosilicate Tube Cut,Tube Sealing Unloading

Описание: Automatic Glass Tube Cutting Line,Quartz Tube Cutter,Borosilicate Tube Cut,Tube Sealing Unloading Machine

I.The Application of Automatic Glass Tube Cutting,Sealing and Unloading Line

This equipment is a specialized automated device for deep processing of glass tubes, mainly designed for integrated operations including cutting, sealing (melting and polishing tube ends) and automatic finished product unloading & collection of continuously conveyed or fixed-length glass tubes (such as borosilicate glass tubes, pharmaceutical glass tubes, lighting glass tubes, etc.). It is widely applied in the following industries:

1.Pharmaceutical Packaging Industry
Cutting pharmaceutical glass tubes into tube blanks of specified lengths, while sealing the ends to remove burrs and seal micro-cracks, laying the groundwork for subsequent production of ampoules, vials, syringe barrels, etc.

2.Lighting Appliance Industry
Processing fixed-length cutting and end finishing of glass tubes for fluorescent lamps, LED tubes, halogen lamps, etc., ensuring smooth, burr-free tube ends to prevent scratching accessories or affecting sealing performance during assembly.

3.Laboratory Ware Industry
Producing tube blanks for laboratory glassware like test tubes, colorimetric tubes, pipettes through cutting and end polishing, meeting the precision and safe usage requirements of such ware.

4.Electronic Glass Industry
Processing precision glass tubes for electronic vacuum tubes, sensor glass housings, etc., via cutting and end treatment, guaranteeing dimensional accuracy and end-sealing performance.

II.The Advantages of Automatic Glass Tube Line
Compared with the traditional manual mode of "manual cutting + manual sealing + manual unloading", this automated equipment outperforms in four key dimensions: efficiency, precision, quality and cost.

1.Integrated Operation for Significant Efficiency Improvement

1.1.Integrates three processes — cutting, sealing and unloading — into one single workflow. Glass tubes can complete all processing procedures in a single pass, eliminating the need for multiple transfers and repositioning. This boosts production efficiency by 3–5 times compared with manual operations.

1.2.Equipped with continuous feeding and automated control systems, it supports 24/7 uninterrupted operation, making it ideal for large-scale mass production.

2.High Processing Precision and Strong Dimensional Consistency
2.1.Cutting length is precisely controlled by servo motors or stepping motors, with an error margin limited to ±0.1mm or less, far exceeding the precision level of manual cutting.

2.2.The sealing process adopts constant-temperature flames (e.g., natural gas-oxygen mixed flames, electric heating sealing). It ensures uniform melting and sealing of tube ends, avoiding local over-melting or incomplete melting, and guarantees consistent smoothness and dimensions of each glass tube end.

3.Enhanced Product Quality and Reduced Defect Rate
3.1.Immediate sealing after cutting enables rapid fusion of micro-cracks and burrs generated during cutting, preventing glass tube breakage caused by end defects in subsequent processing or usage, and reducing the defect rate by over 80%.

3.2.Automated operation avoids surface scratches and contamination caused by manual contact, making it particularly suitable for high-cleanliness products such as pharmaceutical glass.

4.Lower Labor Costs and Reduced Safety Risks
4.1.Replaces repetitive manual labor in cutting, sealing and unloading processes. A single machine only requires 1–2 operators for feeding and inspection, saving 5–8 labor positions and significantly cutting long-term labor costs.

4.2.Manual direct contact with glass tube cutting and sealing operations poses risks of scratches from glass shards and burns from high-temperature flames. The fully automated enclosed operation of the equipment allows operators to monitor the process from a safe distance away from the processing area, fundamentally eliminating such safety hazards.

5.Easy Operation and Strong Adaptability
5.1.Equipped with a human-machine interface (touch screen), it allows direct setting of parameters such as cutting length, sealing temperature and unloading speed. It requires only a short adjustment time when switching to different glass tube specifications, featuring high versatility.

5.2.The automatic unloading mechanism can collect finished glass tubes in an orderly arrangement, facilitating connection with subsequent processes (e.g., automatic packaging, cleaning) and reducing the workload of manual sorting.

6.Controllable Energy Consumption, Energy-Saving and Eco-Friendly
The temperature of sealing flames can be precisely adjusted to avoid energy waste. Some models adopt electric heating sealing technology, which is more eco-friendly than traditional flame heating, with zero exhaust gas emissions, complying with clean production standards.

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