Innovation Disc Mirror Finishing Precision with technology CNC Lathe & Diamond Tool

Описание: This content discusses Innovation Technology in the ultra-precision machining industry: the Disc Turning process that achieves a Mirror Finishing (Ultra-Precision Turning). To achieve a Mirror-like surface quality (with a surface roughness Ra below 0.01 µm), the machine must eliminate any vibration or minuscule movement. This technology is essential in Disc Turning for components that demand extreme performance, such as hard disk drives or optical lens molds.

The core Innovation lies in the Ultra-Precision CNC Lathe with Air Bearing. Unlike traditional mechanical bearings, Air Bearings float the machine spindle on a thin film of air, effectively eliminating friction and runout (rotational imbalance) that cause vibration. This technology allows the spindle to rotate with sub-micron Precision and stability. As a result, Disc Turning can be performed without leaving tool marks or defects on the surface, achieving a perfect Mirror Finishing.

A crucial technology supporting the Mirror Finishing of Disc Turning is the Single-Crystal Diamond Tool. This tool is made from a single, pure diamond crystal, which possesses an exceptionally sharp cutting edge without microscopic imperfections. Using this diamond tool combined with an extremely low feed rate and a High spindle speed ensures that material is removed in the form of ultra-fine chips rather than tears. This Innovation is key to achieving the high Precision required for a Mirror-like Disc surface.

Overall, this Innovation in Disc Turning via the Air Bearing CNC Lathe technology and the Single-Crystal Diamond Tool results in components with unmatched geometric Precision and Mirror Finishing quality. This Mirror-smooth Disc surface is a testament to the capabilities of modern ultra-precision technology.

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